OPERATOR BASED CONDITION MONITORING

OPERATOR BASED CONDITION MONITORING

ADVANCED MAINTENANCE SOLUTIONS

APPLIED MAINTENANCE TECHNOLOGY PROVIDES CONDITION MONITORING SERVICES TO A WIDE RANGE OF INDUSTRY SECTORS. SIGNIFICANT EXPERIENCE HAS BEEN GAINED PRIMARILY IN HIGH VOLUME MANUFACTURING INCLUDING PETROCHEMICAL, FOOD, PAPER & PULP, FRAGRANCE AND FLAVOURS, AUTOMOTIVE AND FAST-MOVING CONSUMER GOODS.

EQUIPMENT MAINTENANCE, OPTIMISED

Condition Based Maintenance is currently accepted as the most efficient method of maintaining process machinery. The application of the correct technology to measure the equipment condition enables the experienced analyst to predict the onset of failure and the underlying causes. Condition Based Maintenance can capture a large percentage of all failure modes including wear out, infant mortality and most importantly, random failures.

PREDICTIVE MAINTENANCE TECHNIQUES

Applied Maintenance Technology offers scaleable condition monitoring solutions using the following predictive maintenance techniques.

Vibration analysis

VIBRATION
ANALYSIS

Acoustic monitoring

ACOUSTIC
MONITORING

Oil analysis

OIL ANALYSIS
(TRIBOLOGY)

Thermography

THERMOGRAPHY

AMT offers professionally managed condition monitoring programmes to suit all industry and applications.

Entry-level programmes utilising manual data collection techniques offer acceptable levels of monitoring for most process equipment. Furthermore, highly critical plant and equipment may deserve the increased security of remote-online surveillance and real-time protection. AMT ‘s condition monitoring solutions accomplish the full array of techniques in one application suite.

MANUFACTURING
RELIABILITY

UTILISING AN ARRAY OF WORLD-CLASS MAINTENANCE AND OPERATIONAL MODELS, AMT HAS EVOLVED A UNIQUE TEMPLATE FOR MANUFACTURING RELIABILITY. THE MODEL COMPRISES OVER 25 YEARS OF TRIED AND TESTED APPLICATION GAINED THROUGH EXPERIENCE AT ALL LEVELS OF THE MAINTENANCE AND OPERATIONAL FUNCTION.

Applied Maintenance Technology

AMT’s strategic understanding of professional maintenance positioned them perfectly to assist in the process of evolving the site maintenance strategy. With minimal investment from a Tata Steel perspective we have established a predictive maintenance platform across most areas of site and proven the benefits through identifying potential failures using advanced maintenance techniques. AMT are actively participating in the synthesis of a new maintenance strategy through a detailed F.M.E.C.A process. They are now executing the majority of the site condition monitoring program.

Applied Maintenance Technology

Alastair Meyers, TATA Steel

Applied Maintenance Technology

The simplicity of the Vibrio M and the intuitive DDS2014 software from Adash enables AMT to train personnel (with no previous experience in the field of vibration analysis) effectively and efficiently. Rapid development of the vibration database is made possible using the predefined templates for measurement points and cut/paste functionality for identical types of equipment and machinery. This removes the need for tricky data collection specification settings and repetitive data input to create equipment hierarchy. Relevant data collection routes are created within minutes when the hierarchy is complete. This cumulates in a fully functional vibration monitoring programme within two site training days” “When you consider the low cost base for the unit and the free software, clearly this puts vibration monitoring within reach of industry sectors that were previously restricted by capital procurement constraints.

Applied Maintenance Technology

Seamus McGovern, Lakeland Dairies

Adash

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